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Power Controller – REVO C

Tired of Unpredictable Heater Failures and Costly Downtime?

If your electric heaters or process lines keep failing, you need an industrial power controller that delivers absolute reliability, consistent performance and measurable energy savings. REVO C transforms power control from a maintenance headache into a strategic asset, helping you hit output, energy and reliability targets with confidence.

Whether you’re upgrading one line or standardising across sites, REVO C delivers a scalable, engineer-built platform for long-term performance. Ideal for OEMs, system integrators & end-users who can’t risk unplanned stoppages or premature heater failures.

SKU: REVO-C

The Real Cost of Unreliable Power Control.

Every unexpected heater failure leads to lost production hours, higher energy bills and emergency maintenance callouts. Whether you run plastics machinery, ovens, dryers or heat treatment equipment, uptime is everything.

You’re stuck in a constant tug-of-war with unplanned downtime, balancing maintenance against production targets and coaxing ageing equipment to survive well past its intended lifespan.

Unplanned Downtime & Short Heater Life
Ageing contactors and basic SSRs cause electrical stress and premature heater burnout.
Pressure to Keep Lines Running
Engineers are expected to hit throughput targets even when equipment isn’t fit for purpose.
Reliability Should Be Standard
You shouldn’t have to sacrifice performance or efficiency just to keep production moving.
If your current power controller is unreliable, you feel it every single day.

We Understand Your Process Heating Challenges.

At CD Automation, we specialise exclusively in industrial power and temperature control. For more than 30 years, OEMs, machine builders, panel manufacturers and end-users across the UK have trusted us to keep their heating systems stable and efficient.

Our engineers speak your language. We understand process heating, harsh environments and production pressures and we design every REVO controller to keep your line running.

What sets us apart?

Specialists in Power Control
Thyristors and SCR power controllers are our core expertise.
Proven Innovation
The REVO C is engineered for modern connected factories with advanced diagnostics, energy optimisation and Fieldbus connectivity.
Lifetime Support
Built-in remote diagnostics and UK engineering support ensure you’re never alone when performance matters most.

Your Simple Path to Guaranteed Uptime

Upgrading to a smarter power control solution shouldn’t require complex engineering work. With the REVO C, it’s easy:

  • Request Your Free Quote.
    Our UK engineers review your load type, power rating and process application to provide accurate recommendations.
  • Install & Connect.
    REVO C integrates seamlessly into existing control panels and works straight out of the box with plug-and-play software.
  • Run With Confidence.
    Monitor performance remotely, extend heater life and dramatically reduce unplanned downtime.

What you can expect:

  • Application-Specific Configuration from Our Engineers.
    Our UK engineers review your load type, power rating and process application to provide accurate recommendations.
  • Clear Guidance on Retrofitting REVO C into Existing Panels
    Practical engineering advice to replace legacy SCRs safely and efficiently, with minimal disruption.
  • Fast UK Technical Support, Direct from Engineers
    Quick, knowledgeable assistance for commissioning, setup, and troubleshooting -no call centres.
  • Proven Performance, Safety, and Energy Efficiency
    Controllers designed for stable operation, reduced maintenance, and long-term energy savings.

A More Predictable, Efficient and Profitable Production Line

Imagine a world where your heating system just works. No more late-night callouts, no more firefighting breakdowns just stable, predictable production. With the REVO C thyristor power controller installed, you’ll experience:

Predictable Production

Downtime is reduced, heater life increases, and your line hits output targets more consistently.

Lower Operating Costs

Compared to contactors, REVO C can reduce lifetime cost of ownership by up to 90% due to fewer replacements, lower energy waste and reduced maintenance.

Total Control From Anywhere

Real-time monitoring via smartphone or tablet lets you manage alarms, loads and performance from any location.

REVO C turns power control from a constant source of stress into a reliable, future-proof asset.

What Happens If You Do Nothing?

Without the REVO C, you risk staying trapped in a pattern of reactive maintenance and unpredictable performance.

Constant Stress & Production Delays: Repeated heater failures and unplanned stoppages disrupt schedules and profitability.

Higher Capital Spend: Outdated contactors and inferior SSRs cause premature heater burnout.

Accountability & Pressure: Engineers and maintenance teams often get blamed for failures caused by poor power control hardware.

The cycle continues - unless you upgrade.

The Tools You Need to Win.

Engineered for demanding industrial heating applications, the REVO C is packed with features designed to solve your problems and give you precise, reliable control over your process heating:

Intelligent Diagnostics & Smart Configuration

PC software with built-in wizard selects optimal firing mode and tuning parameters based on load type - ideal for IR lamps, resistive heaters, induction and transformer loads.

Seamless System Integration

Connect to your management software with the most popular Fieldbus systems for connecting to PLCs, SCADA, MES and Industry 4.0 systems.

Universal Load Compatibility

Handles normal & variable resistance heaters, medium/long/short wave IR, transformer-driven loads and inductive systems.

UL 508 Compatibility

Reduces compliance costs and shortens project approvals—ideal for OEMs exporting machinery.

Ready to Reduce Downtime and Extend Heater Life?

Talk to our power control specialists today and get a tailored REVO C proposal for your application.

Get a Free, No-Obligation Quote
Call Us Today: 01323 811 100

Watch the Product Video

Further Information

Suitable for Load Types
  • Normal Resistance
  • Short, Medium and Long Wave Infrared Lamps
  • Inductive (Transformer Primary)
  • Cold resistance and SiC element load types 

Product NameThyristor Power Controller - REVO-C
Ideal ForDesigned for all load types including normal & variable resistance, medium, long
and short wave infrared, transformer & inductive
Load TypeSingle Phase (phase to phase or phase to neutral), 3 Phase (3 or 4 wire)
Controlled Phases1, 2 or 3
Current Size30A, 35A, 40A, 60A, 90A, 120A, 150A, 180A, 210A, 300A, 400A, 500A, 600A, 700A, 800A, 1100A, 1400A, 1600A, 1800A, 2100A (exceptions 30A to 40A not available with 690V, 450A not available on 1PH)
Voltage Power SupplyFrom 24V to 480Vac (Standard) or 600V & 690V as option on specific models
Firing RangeZero Cross (ZC), Half Cycle (HC), Single Cycle (SC), Burst Firing (BF), Delayed
Triggering (DT), Phase Angle (PA), Soft Start (SS)
Input SignalDC logic (SSR drive), 0-20mA, 4-20mA, 0-10Vdc, 10K Pot
CommunicationModbus RTU as standard, Profibus DP and Profinet as option
Feedback TypeVoltage (V), Current (I) and Power (VxI), or Voltage Square (V2) and Current
Square (I2) with additional transfer to VxI
OptionsCurrent Limit, Heater Break Alarm, WiFi, Datalogging, Energy Totaliser
Configuration SoftwareYes
ApprovalscUL and CE + EMC approved
AltitudeOver 1000m of altitude reduce the nominal current of 2% for each 100m
Auxiliary Voltage Supply12 to 24Vac/dc
90 to 130Vac 8VA Max
170 to 265Vac 8VA Max (Standard for 1PH)
230 to 345Vac 8VA Max
300 to 530Vac 8VA Max (Standard for 3PH)
510 to 690Vac 8VA Max
Heater Break AlarmTo diagnose partial or total load failure with automatic setup, relay alarm output
and LED indication, available as an option
Voltage FrequencyAutomatically from 47 to 70 Hz
HumidityFrom 5 to 95% but without condensation or surface ice
MountingDIN-rail up to 60A, Screw mounting
Panel SealingIP20
Storage Temperature-25 °C to 50 °C Max

What next?...

Talk to an Engineer.

Sizing help, firing mode selection and panel integration for your line

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